PET結晶干燥機PET crystallization dryer

PET結晶干燥機PET crystallization dryer，PET干燥機

**PET結晶干燥機 / PET Crystallization Dryer**  
**概述 / Overview**  
PET結晶干燥機是專為聚對苯二甲酸乙二醇酯（PET）原料設計的集成化處理設備，通過精準控制結晶與干燥工藝，提升PET顆粒的結晶度并深度去除水分，確保后續加工（如注塑、吹瓶、紡絲）的穩定性和成品質量。該設備廣泛應用于飲料瓶坯、薄膜、纖維等高附加值PET制品的生產，尤其適用于再生PET（rPET）的高效回收利用。  
*The PET Crystallization Dryer is a specialized integrated unit designed for polyethylene terephthalate (PET) materials. By precisely controlling crystallization and drying processes, it enhances PET pellet crystallinity and achieves ultra-low moisture content, ensuring stability in downstream processing (e.g., injection molding, blow molding, spinning) and final product quality. It is widely used in high-value PET production, including beverage preforms, films, fibers, and recycled PET (rPET) processing.*  
**核心功能與優勢 / Core Features & Advantages**  
1. **分階段工藝控制 / Multi-Stage Process Control**  
   - **預結晶階段**: 低溫勻速加熱（120-150°C），消除PET顆粒粘連風險，初步提升結晶度至30%-35%。  
   - **深度干燥階段**: 高溫低濕環境（160-180°C，露點≤-40°C），將含水率降至≤30 ppm，同時結晶度達45%以上。  
   - *Pre-crystallization: Low-temperature heating (120-150°C) prevents pellet agglomeration and initiates crystallinity (30%-35%).*  
   - *Deep Drying: High-temperature dry air (160-180°C, dew point ≤-40°C) reduces moisture to ≤30 ppm and crystallinity to ≥45%.*  
2. **高效熱風循環系統 / Optimized Airflow Design**  
   - 多級過濾+閉環熱風循環，粉塵截留率≥99.9%，熱能利用率提高40%，能耗降低25%。  
   - *Multi-stage filtration and closed-loop airflow achieve ≥99.9% dust retention and 40% higher thermal efficiency.*  
3. **智能化監控 / Intelligent Monitoring**  
   - 集成濕度傳感器、紅外測溫及PLC控制系統，實時調節溫濕度曲線，數據可追溯至每批次生產記錄。  
   - *Humidity sensors, IR thermography, and PLC enable real-time adjustments with full batch traceability.*  
4. **模塊化擴展 / Modular Scalability**  
   - 支持單機獨立運行或多機聯動，處理能力從50 kg/h至10噸/h靈活配置，適配實驗室研發與工業量產。  
   - *Standalone or multi-unit operation, scalable from 50 kg/h to 10 t/h for R&D or mass production.*  
**技術參數 / Technical Parameters**  
- **處理能力 / Capacity**: 50 kg/h - 10 t/h（連續式/批次式可選 / Continuous or batch mode）  
- ***高工作溫度 / Max. Temperature**: 200°C（**冗余設計 / Safety redundancy）  
- **殘余含水率 / Residual Moisture**: ≤30 ppm（符合FDA標準 / FDA-compliant）  
- **結晶度提升范圍 / Crystallinity Increase**: 25% → 45%-50%（可編程調控 / Programmable）  
- **能耗指標 / Energy Consumption**: 0.15-0.3 kWh/kg（依產能與原料濕度 / Capacity-dependent）  
- **適配物料 / Materials**: 原生PET、再生PET（瓶片/顆粒）、APET、PETG等  
  *Virgin PET, rPET (flakes/pellets), APET, PETG*  
- **認證標準 / Certifications**: CE、ISO 14001、FDA 21 CFR Part 177.1630  
  *CE, ISO 14001, FDA 21 CFR Part 177.1630*  
**應用場景 / Applications**  
- **瓶坯與包裝**: 飲料瓶、化妝品瓶的注塑級原料預處理  
  *Preforms & Packaging: Pre-treatment for injection-grade PET in bottles and containers*  
- **薄膜與片材**: BOPET薄膜、熱成型片材的結晶干燥  
  *Films & Sheets: Crystallization-drying for BOPET films and thermoforming sheets*  
- **紡織纖維**: 高強工業絲、低縮地毯絲的原料優化  
  *Textile Fibers: Enhanced crystallinity for high-tenacity industrial yarns and low-shrink fibers*  
- **再生PET升級**: 回收瓶片/顆粒的脫濕與性能恢復  
  *rPET Upcycling: Moisture removal and property restoration for recycled flakes/pellets*  
**系統價值 / System Value**  
- **解決行業痛點**:  
  - 消除未結晶PET在加工中的氣泡、霧化、分子降解等問題。  
  - 破解再生PET因吸濕性導致的粘度下降與加工波動。  
  - *Solves Industry Challenges:*  
    - *Eliminates bubbles, haze, and polymer degradation from insufficient crystallization.*  
    - *Stabilizes recycled PET processing by counteracting hygroscopicity-induced viscosity drop.*  
- **經濟效益**:  
  - 減少原料損耗15%-30%，設備投資回報周期≤18個月。  
  - 再生PET含水率達標率100%，顯著降低退貨風險。  
  - *Economic Benefits:*  
    - *15%-30% material savings with ROI ≤18 months.*  
    - *100% moisture compliance for rPET, minimizing product returns.*  
- **可持續發展**:  
  - 每噸再生PET加工節能20%，助力“雙碳”目標。  
  - 符合EPR（生產者責任延伸）法規要求。  
  - *Sustainability Impact:*  
    - *20% energy saving per ton of rPET processed, supporting carbon neutrality.*  
    - *Complies with EPR (Extended Producer Responsibility) regulations.*  
**定制化解決方案 / Custom Solutions**  
- **特殊工藝需求**:  
  - 高結晶度PET（≥55%）、食品級無菌設計、防爆配置（ATEX）。  
  - 集成色母粒干燥或真空脫揮模塊。  
- **智能升級**:  
  - 搭載AI算法預測結晶度曲線，自適應原料批次差異。  
  - 與MES/ERP系統無縫對接，實現數字化工廠管理。  
*Tailored options include:*  
- *Specialized Configurations: High crystallinity (≥55%), food-grade sterile design, ATEX explosion-proof.*  
- *Smart Features: AI-driven crystallinity prediction and MES/ERP integration.*  

**立即咨詢 / Contact Us**  
獲取免費工藝測試與方案設計，賦能PET高效生產！  
*Request a free process test and technical proposal to optimize your PET production!*