PET結晶攪拌干燥機PET crystallization stirring dryer

**PET結晶攪拌干燥機 / PET Crystallization Stirring Dryer**  

**概述 / Overview**  

PET結晶攪拌干燥機是針對聚對苯二甲酸乙二醇酯（PET）原料特性開發的集成化處理設備，集結晶、攪拌、干燥功能于一體。通過**控溫與高效混合，該設備可快速提升PET顆粒結晶度并去除水分，解決因原料吸濕或結晶不足導致的加工缺陷（如氣泡、降解），廣泛應用于瓶坯、片材、纖維等PET制品的規模化生產。  

*The PET Crystallization Stirring Dryer is an integrated processing unit designed for polyethylene terephthalate (PET) materials, combining crystallization, stirring, and drying functions. With precise temperature control and homogeneous mixing, it rapidly enhances PET pellet crystallinity and removes moisture, addressing processing defects (e.g., bubbles, degradation) caused by hygroscopicity or insufficient crystallization. It is widely used in large-scale production of PET products such as preforms, sheets, and fibers.*  

**核心功能與優勢 / Core Features & Advantages**  

1. **同步結晶與干燥 / Simultaneous Crystallization & Drying**  

  - 采用梯度升溫技術，在攪拌中完成PET顆粒的結晶化（結晶度≥45%）和深度干燥（含水率≤50ppm），縮短工藝流程。  

  - *Gradient heating technology enables crystallization (crystallinity ≥45%) and deep drying (moisture ≤50ppm) during stirring, streamlining production.*  

2. **三維高效攪拌 / 3D Homogenization Mixing**  

  - 獨特螺帶-槳葉復合式攪拌結構，確保物料無死角翻動，避免結塊或局部過熱。  

  - *Helical ribbon-paddle hybrid mixer eliminates dead zones, preventing agglomeration and localized overheating.*  

3. **智能溫濕度控制 / Intelligent Climate Control**  

  - 多區獨立溫控系統+露點監測，干燥空氣露點≤-40°C，溫度波動±1°C，保障PET分子鏈穩定性。  

  - *Multi-zone temperature control and dew point monitoring (-40°C) ensure ±1°C stability, preserving PET polymer integrity.*  

4. **節能設計 / Energy Efficiency**  

  - 余熱回收系統降低能耗30%，閉環熱風循環減少粉塵排放，符合綠色生產標準。  

  - *Waste heat recovery cuts energy use by 30%; closed-loop airflow minimizes dust emissions.*  

**技術參數 / Technical Parameters**  

- **處理能力 / Capacity**: 100-5000 kg/批次（連續式可選 / Continuous mode available）  

- **結晶溫度 / Crystallization Temp.**: 120-180°C（可編程梯度升溫 / Programmable gradient）  

- **干燥風量 / Airflow**: 2000-20,000 m3/h（變頻調節 / Variable frequency control）  

- **殘余水分 / Residual Moisture**: ≤30 ppm（依原料初始濕度 / Baseline-dependent）  

- **適配物料 / Materials**: 原生/再生PET顆粒、APET、RPET等  

 *Virgin/recycled PET pellets, APET, RPET*  

- **認證標準 / Certifications**: CE、ISO 9001、節能認證（GB 17167）  

 *CE, ISO 9001, China Energy Efficiency Standard (GB 17167)*  

**應用場景 / Applications**  

- **包裝行業**: 飲料瓶坯、食用油瓶、熱成型片材的原料預處理  

 *Packaging: Pre-treatment for beverage preforms, oil bottles, and thermoformed sheets*  

- **紡織領域**: 高強低縮PET纖維的結晶干燥  

 *Textiles: Crystallization-drying for high-tenacity low-shrinkage fibers*  

- **薄膜生產**: BOPET薄膜母粒的溫濕度均質化處理  

 *Films: Moisture and temperature homogenization for BOPET film compounds*  

- **再生PET加工**: 回收瓶片的脫濕與結晶強化  

 *Recycled PET Processing: Dehumidification and crystallization enhancement for flake recycling*  

**系統價值 / System Value**  

- **品質提升**: 消除加工中的水解降解，制品透明度與機械強度提高20%-40%。  

 *Quality Enhancement: Prevents hydrolysis-induced degradation, boosting clarity and strength by 20%-40%.*  

- **效率優化**: 單機替代結晶+干燥兩臺設備，產能提升50%，占地減少30%。  

 *Efficiency Gains: Replaces separate crystallizers & dryers, increasing throughput by 50% with 30% smaller footprint.*  

- **成本控制**: 再生PET含水率達標率100%，減少原料報廢損失。  

 *Cost Control: 100% moisture compliance for recycled PET, minimizing material waste.*  

- **環保合規**: 粉塵排放≤5 mg/m3，噪音≤75 dB(A)，滿足嚴苛環保法規。  

 *Eco-Compliance: Dust emissions ≤5 mg/m3, noise ≤75 dB(A).*  

**定制化服務 / Customization Services**  

- **工藝適配**: 針對高粘度PETG、阻燃PET等特殊牌號優化參數。  

- **產能擴展**: 模塊化設計支持從實驗型（50L）到工業級（10m3）靈活配置。  

- **智能物聯**: 接入MES/ERP系統，實時監控能耗、產能及設備健康狀態。  

*Tailored solutions include:*  

- *Process Optimization: Custom parameters for PETG, flame-retardant PET, etc.*  

- *Scalability: Modular units from lab-scale (50L) to industrial (10m3).*  

- *IIoT Integration: Real-time monitoring via MES/ERP for energy, output, and maintenance.*  

**立即咨詢 / Contact Now**  

獲取免費工藝方案，解鎖PET高效加工新維度！  

*Request a free technical proposal to revolutionize your PET processing!*