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稱重混料系統Weighing and mixing system
以下是關于稱重混料系統(Weighing and Mixing System)的中英文雙語介紹,內容清晰分段,便于對照閱讀:
### **概述 | Overview**
稱重混料系統是一種集自動稱重、配料和混合于一體的工業設備,廣泛應用于化工、食品、制藥、建材等行業。其核心目標是通過高精度稱量和均勻混合,確保生產過程中原料配比的準確性和產品質量的一致性。
A weighing and mixing system is an industrial equipment integrating automatic weighing, batching, and mixing, widely used in industries such as chemical, food, pharmaceuticals, and construction materials. Its core objective is to ensure accurate ingredient ratios and consistent product quality through high-precision weighing and homogeneous mixing.
### **系統組成 | System Components**
1. **稱重模塊(Weighing Module)**
采用高精度傳感器和儀表,實時監測原料重量,確保配比精準。支持多種原料的單獨稱量或同步稱量。
Equipped with high-precision sensors and instruments to monitor material weight in real time, ensuring accurate batching. Supports individual or simultaneous weighing of multiple ingredients.
2. **混合設備(Mixing Equipment)**
包括立式混合機、臥式混合機或雙螺旋錐形混合機等,通過機械攪拌實現物料均勻混合。
Includes vertical mixers, horizontal mixers, or double-screw conical mixers, achieving homogeneous mixing through mechanical agitation.
3. **控制系統(Control System)**
PLC或工業計算機控制,預設配方參數,自動化執行稱重、投料、混合及出料流程。
Controlled by PLC or industrial computers, preset recipe parameters automate processes such as weighing, feeding, mixing, and discharging.
4. **輸送系統(Conveying System)**
通過氣力輸送、螺旋輸送機或振動給料機,實現原料從儲倉到稱重及混合設備的無縫轉移。
Utilizes pneumatic conveying, screw conveyors, or vibrating feeders for seamless transfer of materials from storage silos to weighing and mixing units.
5. **除塵與**裝置(Dust Collection & Safety Devices)**
配備除塵器防止粉塵污染,同時設置過載保護、緊急停機等**功能。
Integrated dust collectors prevent pollution, with safety features like overload protection and emergency shutdown.
### **工作原理 | Working Principle**
1. 原料按配方需求輸送至稱重模塊,完成**計量;
2. 稱量后的原料投入混合設備,通過攪拌葉片或螺旋結構充分混合;
3. 混合完成后,成品通過輸送系統轉移至下一工序或包裝環節。
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1. Raw materials are conveyed to the weighing module according to the recipe for precise measurement;
2. Weighed materials are fed into the mixer, thoroughly blended via blades or screws;
3. After mixing, the final product is transferred to the next production stage or packaging via conveying systems.
### **應用領域 | Applications**
- **化工行業**:塑料母粒、涂料、染料的配制;
- **食品行業**:調味料、奶粉、飼料的混合;
- **制藥行業**:片劑、顆粒劑的原料均勻混合;
- **建材行業**:混凝土、干粉砂漿的自動化生產。
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- **Chemical Industry**: Preparation of plastic masterbatches, coatings, and dyes;
- **Food Industry**: Blending of seasonings, milk powder, and animal feed;
- **Pharmaceuticals**: Homogeneous mixing of tablet or granule ingredients;
- **Construction**: Automated production of concrete and dry mortar.
### **優勢 | Advantages**
- **高精度**:稱重誤差可控制在±0.1%~0.5%,保障配方一致性;
- **高效率**:自動化流程減少人工干預,提升產能;
- **靈活性**:支持多配方切換,適應小批量定制化生產;
- **環保****:封閉式設計減少粉塵泄漏,符合工業衛生標準。
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- **High Precision**: Weighing accuracy within ±0.1%~0.5%, ensuring recipe consistency;
- **High Efficiency**: Automated workflows reduce manual intervention and increase output;
- **Flexibility**: Supports multi-recipe switching for small-batch customized production;
- **Eco-Friendly & Safe**: Enclosed design minimizes dust emissions, complying with industrial hygiene standards.
### **結論 | Conclusion**
稱重混料系統通過智能化和集成化設計,成為現代工業生產的核心環節,助力企業實現降本增效與質量管控的雙重目標。
With intelligent and integrated design, weighing and mixing systems serve as a core component in modern industrial production, helping enterprises achieve both cost-efficiency and quality control.
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